Premier Cable specializes in custom ECU and EDU cable assemblies and wire harnesses for automotive and industrial electronic control systems.

 

Our harness solutions are widely used with Engine Control Units (ECU), Electric Drive Units (EDU), Vehicle Control Units (VCU), Battery Management Systems (BMS), inverters, electric motors, powertrain controllers, test benches, diagnostic equipment, autonomous vehicle systems and EV development platforms.

 

We support custom connectors, pinouts, wire gauges, shielding, branch harnesses, labels and cable lengths for prototype, testing and production applications.

Wire-to-Board Cable Assemblies

Custom wire-to-board cable assemblies using JST, Molex, TE Connectivity, Hirose, Amphenol and other board-level connector systems for compact electronic equipment and internal wiring.

Custom Power Cable Assemblies

Power cable assemblies with DC plugs, fuse holders, open ends, terminal lugs, Micro-Fit, Mega-Fit and other connector options for power input and distribution applications.

Industrial Sensor and Actuator Cables

M8, M12, M16, M23, DIN, 7/8 and other industrial cable assemblies for sensors, actuators, control cabinets, motors and automation equipment.

Automotive Connector Wire Harnesses

Custom automotive harnesses using AMP, Delphi, Deutsch, Superseal, injector, lighting and sensor connector systems for vehicle electrical and signal connections.

Data, Signal and Communication Cables

USB, RJ45, RS-232, RS-485, CAN, Ethernet, camera, D-Sub and other data or signal cable assemblies for communication, test and control systems.

Panel Mount and Overmolded Assemblies

Panel mount, Y-splitter, breakout, overmolded, shielded and waterproof cable assemblies with custom cable exit direction, strain relief and installation features.

 

 

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Custom Cable Assembly Services

 

Premier Cable supports custom cable assemblies and wire harnesses based on connector part numbers, drawings, pinouts, samples, BOMs and installation requirements. Projects can include wire-to-board cables, industrial cables, automotive harnesses, power assemblies, communication cables, panel mount cables and overmolded assemblies.


Our review process can begin with an existing cable, a part number, a drawing or a simple description of the application. Once the connector, wiring, mechanical layout and required protection features are confirmed, samples and production configurations can be evaluated.

 

Applications

 

 

Typical applications include industrial automation, automotive electronics, machine vision, medical devices, communication equipment, power distribution, test equipment, control cabinets, robotics, sensors and embedded systems.

 

Customization Options

 

 

Available customization options include connector type, terminal type, wire gauge, wire color, cable length, pinout, shielding, jacket material, temperature requirement, overmolding, sealing, IP protection, branch layout, corrugated tubing, braided sleeving, labels, packaging and electrical testing requirements.

 

How to Specify a Custom Cable Assembly

 

 

Selection Item

Information to Provide

Connector Requirement

Connector brand, part number, series, number of positions, gender, coding and required connector orientation.

Terminal Requirement

Terminal reference, wire size range, plating requirement, crimp style and sealing terminal requirement.

Wire and Cable Requirement

Wire gauge, wire color, cable length, conductor count, shielding, jacket material, temperature range and flexibility requirement.

Electrical Requirement

Voltage, current, signal or protocol type, impedance requirement, continuity test requirement and any required electrical test criteria.

Mechanical Layout

Pinout, branch layout, branch lengths, breakout direction, cable exit direction, strain relief and installation space.

Protection Requirement

Sealing, IP rating, oil resistance, heat resistance, vibration resistance, abrasion protection, overmolding, corrugated tubing or braided sleeving.

Reference Material

Drawing, pinout, BOM, photo, physical sample, existing cable label, OEM part number or application description.

Quantity Requirement

Prototype quantity, sample requirement, expected annual demand or planned production quantity.

 

 

FAQ

 

 

Q: Can you make cable assemblies based on drawings or samples?

A: Yes. We can review drawings, pinouts, photos, physical samples, BOMs or existing cable labels to evaluate a suitable custom cable assembly configuration.

Q: Can you source matching connectors and terminals?

A: Yes. Connector and terminal options can be reviewed based on the specified part number, required compatibility, electrical requirement and application environment.

Q: Can you support low-volume prototypes?

A: Yes. Prototype and small-batch requirements can be reviewed before volume production, subject to material availability and project requirements.

Q: Can you provide wire harnesses with labels, overmolding and protective sleeving?

A: Yes. Labels, heat shrink, braided sleeving, corrugated tubing, strain relief, overmolding and other protection or identification features can be included according to the harness requirement.

Q: What information is needed for a quotation?

A: Connector details, cable length, wire gauge, pinout, application, protection requirement, quantity and available drawings, photos, samples or part numbers are recommended.

Q: Can you provide electrical continuity testing before shipment?

A: Electrical continuity and basic wiring verification requirements can be reviewed based on the cable configuration and applicable project requirements.

PCM Cable Co., Ltd. is one of the leading custom cable assembly manufacturers and suppliers in China. We warmly welcome you to buy advanced custom cable assembly in stock here from our factory. All customized products are with high quality and low price. Contact us for quotation and free sample.

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